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MEGADYNE BELTS

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Timing Belts- MEGASYN SILVER3

MEGASYNC™ Silver3 offers a higher power rating of over 20% when compared to the former Silver and Silver2 belt range and a wealth of improved properties at the same price. With the RPC tooth profile, the new Silver3 gives full functional interchangeability with other deep profile systems. The existing RPP or Silver and Silver2 systems can be upgraded without replacing the pulleys. In addition, due to improved performance, the more compact dimension optimises space utilisation and cost for all new drive systems.

The third generation of RPC Silver is made with materials of the highest quality and strength. Employing innovative manufacturing processes and techniques, the homogeneous construction of all components and a higher cohesive bond impart superior torque capacity, thus positioning Silver3 at a high-performance level.

Features

Megadyne MEGASYNC™ Silver3 belts have been developed to give a more powerful alternative to MEGASYNC™ RPP belts. Competing against high-performance transmission systems, using chains and gears, that always have disadvantages in terms of weight, noise, lubrication and maintenance costs.

Due to the greater power they can transmit, MEGASYNC™ Silver3 can be used to improve and easily upgrade existing drives working with MEGASYNC™. Interchangeability is the key factor to a flexible approach when upgrading with MEGASYNC™ Silver.

Silver3 offers a wealth of improved properties and is distinguished by its increased power capacity. Silver3 is particularly recommended for efficient and compact drives which experience high starting torques and allow the design more flexibility due to the following advantages:

Increase of power load capacity of over 20%, compared to the previous Silver2; consequently more compact and lightweight drives are possible under the same power rating.
Break the equation “More Performance”=“More Cost”, as Silver3 retains the same selling price as the previous Silver2 generation, while offering a consistent improvement in performance.
Allows the existing RPP and Silver2 systems to be upgraded without the necessity to replace the pulleys; thus extending the service life of existing drives at zero-cost. Silver3 belts are available in 5M, 8M and 14M pitches, with the same range of lengths as the previous Silver generation. Each type is available both in sleeves and single belts, maintaining the same basic dimensions and widths.
MEGASYNC™ Silver3 belts have an RPC profile, designed to be interchangeable with existing deep grove profiles and run on pulleys according to ISO 13050.
MEGASYNC™ Silver3 5M, 8M and 14M belts are antistatic according to ISO 9563.

Timing belts- MEGASYNC GOLD2

MEGASYNC™ Gold2 has been developed to provide a more powerful version of RPP and Silver belts. It is suitable for a very wide range of applications in power transmission. This type of belt combines the advantages of gears and roller chain drives, minimizing the drawbacks of both.Gold2 belts feature the RPC profile, designed also to be interchangeable with existing deep groove profiles and to run on pulleys according to ISO 13050. MEGASYNC™ Gold2 belts are also antistatic according to ISO 9563.

Features

Megadyne MEGASYNC™ Gold2 belts have been developed to give a more powerful alternative to RPP and Silver3 belts to compete against high-performance transmission systems using chains and gears, that always have a disadvantage in terms of weight, noise, lubrication and maintenance costs.

MEGASYNC™ Gold3 can be used to improve and easily upgrade already existing drives working with both MEGASYNC™ RPP and MEGASYNC™ Silver.

The design of Gold2 timing belts offers the possibility to keep using the same RPP pulleys.

MEGASYNC™ Gold2 14M belts have two nylon plies on the teeth to:
• Improve belt resistance to wearing
• Reduce friction and noise levels.

Because of these features, replacing an MEGASYNC™ RPP or Silver3 with an MEGASYNC™ Gold2 can:
• Reduce belt width thanks to the higher power rate; this allows also to reduce the required pulley width. They both lead to a significant transmission weight reduction;
• Reduce the pulley diameters thanks to the higher power rate; this leads to a lower belt linear speed and to the consequent noise reduction.

Timing Belts- MEGASYNC TITANIUM

THE NEW STANDARD IN ULTRA HIGH-PERFORMANCE SYNCHRONOUS BELTS

Megadyne introduces one of the highest power density synchronous power transmission belt on the market - the next generation of synchronous belts surpassing the Platinum and other premium belt drives on the market today. When you want to replace chains, gears or you need to provide a superior belt drive solution - you need MEGADYNE MEGASYNCTM Titanium. With an enhanced design and innovative materials, Titanium has all the features and performance to make it the ideal belting solution in the most demanding applications.

FEATURES

SUPERIOR POWER CAPACITY WITH A MORE COMPACT DRIVE SYSTEM

• Reliability

• Wide variety of applications

• Quieter operation

• Less maintenance

• Cost efficient drives

• Interchangeability

• AntiStatic to ISO 9563

NEW & EXTREME DRIVE DESIGNS

• Depending on the drive characteristics, potential to reduce at least one standard belt width from current drive belt- immediate cost savings, less overhung load on bearings and shafts, thus resulting in longer life of all components upstream and downstream.

• Narrower belt width means lower metal costs.

• Widest working temperature range: Titanium works on applications where other belts will not.

EXISTING BELT SYSTEM UPGRADE

• Up to 50% or more power capacity than traditional synchronous belts on the market.

• Minimize upgrade problems on existing applications thanks to the high interchangeability of sprockets.

• Improved durability and efficiency, more sustainable.

• Available in any width.

CHAIN & GEAR REPLACEMENT

• Lower noise and less weight than roller chain, gears or even polyurethane belts.

• Does not require lubrication nor frequent re-tensioning.

• On average lasts 3-4 times longer than roller chain; if already replacing roller chain once a year, it could be possible to extend maintenance interval to once every 3 years.

Modifications

Process enhancements, skilled personnel, a can-do attitude and ongoing capital equipment investments enable Megadyne to stay at the fore front of new design developments and solution delivery to customers across the spectrum of industries we serve. Let a Megadyne Technical Sales and Application Engineer create the right belt to deliver optimum performance for your application.

Fabricated Covers

In many cases, the chosen belt substrate and cover material do not lend themselves to a cured homogeneous bond. In these cases, depending on the base belt type we can fabricate or extrude a cover to assist in product handling.

Cover materials available offer enhanced performance in applications where: high or low friction is desired, non-marking of product conveyed is essential, heat resistance is required, compressibility is essential for fragile product handling, wear resistance is needed for abrasive material being conveyed, or products moved must be offloaded easily without sticking.

Fabricated covers can be further modified with holes, slots, ground mpressions, grooves, pockets and other designs to assist in enhancing product handling and movement. See our modification for additional details.

Molded Covers

Megadyne offers a wide selection of covers for every customer’s individual needs. For our molded covers, we mold uncured rubbers onto base belts, autoclave and grind them to gauge, producing a seamless cover and ensuring

a uniform structure. This creates a belt without bumps, splices, seams or hard spots, drastically reduces delamination, increasing belt life and creating uniform wear surfaces.

In addition to many industry standard materials which can be molded, BCA has developed its proprietary DuraTaqTM cover, which offers a very high coefficient of friction and low wear resistance. It's the perfect choice for applications equiring superior wear performance in difficult abrasion settings, leading to extended life and greater machine uptime performance.

Molded covers can be further modified with holes, slots, ground impressions, grooves, pockets and other designs to assist in enhancing product handling and movement. See our modification page for additional details.

Coatings

Megadyne hasdevelopedstate-of-the-artprocessesfor applyingsilicone and neoprene to a wide range of belt

substrates; both stable and elastic. Coated belts are commonly used in product transport applications where environmental conditions such as temperature would have an adverse effect on fabricated covers. Additionally, the coating of certain material substrates allows for the finished product to move across low profile conveyors where designs such as knife edge pulley transports are common. FDA silicone materials allow for use in the transport of hygienic goods and medical related parts and components. Silicone is an excellent cover material where the use of glues and adhesives are present in product manufacture.

Neoprene rubber can be formulated to provide good chemical and wear resistance, anti-static features, and self-extinguishing (UL94V) non-flammable properties for use in precision conveying applications. Our Neoprene Rubber Coatings can be applied to various substrates. Coated belts can be further modified with holes to assist in vacuum draw applications.

Engineered Belts

Advanced materials that offer strong, durable, and temperature resistant properties, coupled

with unique manufacturing processes developed at Megadyne enables us to custom engineer belts for the most demanding drives across a wide range of product handling applications. Below is a listing of materials designed to offer superior benefits for use in industries ranging from business machines, to aerospace, to medical.

Manufacturing capabilities exist to spin cast, mold, wrap, ultrasonically weld, punch, grind, slit, and vulcanize materials to create virtually any endless belt configuration you can imagine.

Banded V-Belts

Banded V-belts are made with natural rubber and SBR (styrene-butadiene rubber) which provides excellent wear resistance.

Available in B, C and D sizes, these belts have a common backing made with a cotton/ polyester - neoprene construction which enhances lateral stability and prevents the belts from turning over or coming off the drive. This belt design, which minimizes vibration, can be covered with several elastomer materials.

Our banded belts are reinforced with polyester tensile members. Kevlar® tensile member is available on request. Banded V-belts are commonly used on pulling applications downline from extrusion operations. Consult our customer support team for correct combination of section, cord type and suggested cover options for your application

Multi-Rib V-Belts

Our Multi-Rib Belts are constructed with a Polybutadiene elastomer designed to provide excellent wear resistance. These rubber belts, made in sleeve form are slit to width to meet the exact width requirement of your application.

Thermoset Polyurethane is also available in noted pitches. Consult the factory with your specific request.

Our Multi-Rib V-belts are reinforced with high strength, stable polyester. High strength Kevlar® is available on request.

Multi-Rib V-belts offer excellent tracking ability and frictional drive features.

Custom modification of these belts with special cover materials and machined surfaces is possible.

Truly Endless Polyurethane Flex Belts

Thermoplastic Polyurethane Flex (Truly Endless) Timing Belts are manufactured with helically wound cords. They are especially suited for power transmission and conveying applications with high torque loads and speed. The addition of a nylon fabric on the teeth during production enhances the running properties for specific applications and reduces noise. An extra thickness of special backing is also possible on the back of the belt, offering extra protection against abrasive or heavy products being conveyed. The tensile member cord is continuously spiraled across the width of the belt, increasing power transmission capability and breaking strength - unlike spliced belts where the cords are cut to make the splice.

Available from 1.5 up to 22.7 meters (4.9 to 74.4 ft.) in length.
Linear speeds up to 70 meters/second (230 ft./second)
Working Temperature -25°C/+80°C (-13°F/+176°F)

Polyurethane Belts With Integral Guides

TPU Open Ended Extruded Timing Belts with integrated tracking guides provide accurate tracking without the concerns of guide delamination, common with weld-on types. TPU Open Ended Belts with integrated guides are perfect for long center distance applications and functions where product is side loaded onto the belt, creating perpendicular forces to its direction of travel. TPU open ended extruded timing belts with integrated tracking guides can be customized with various cover options. Covers can be machine modified to meet the specific needs of the application.

Open End Polyurethane Timing Belts

Open Ended Timing Belts are linear extruded thermoplastic polyurethane (TPU), reinforced with high strength reinforcement cords. Available in imperial and metric pitches and in a number of tooth shapes. Our standard product is made with polyester thermoplastic polyurethane, however polyether polyurethane is also available on request.

Our belts are made with several reinforcement options, however our standard product is made with Zinc coated steel cords.

Nylon can be added to the tooth and conveying side of the belt, providing benefits such as low noise and reduced slip stick on the tooth side and easy glide benefits on the top side for accumulation conveying applications.

Anti-static facings are also available for use in applications where an electrical charge build-up would be detrimental to the product conveyed or the application environment.

TPU belts can be cover fabricated with a wide range of elastomers and machine-modified to meet the exact need of your application. Additionally, cleats can be added to the conveying side of the belt for production separation and sortation applications.

Molded Polyurethane Timing Belt

Our Urethane molded belts are manufactured with thermoset urethane to tight manufacturing tolerances. Designed for both power transmission and conveying applications, single, dual or tri-durometer belts are slit from sleeves and supplied as-is or custom fabricated to include necessary modifications to meet the exact needs of your applications.

Base Material - Thermoset urethane in various durometers.

Reinforcements Available - Steel, Stainless Steel, Kevlar®, Fiberglass and Polyester

Special cord features for high-performance and enhanced flexibility are available.

Consult our customer support team to discuss your specific needs.

In addition to our standard molded urethane timing belts, we can custom mold belts with homogenous integral profiles/cleats or other shapes. Consult our customer support team to discuss design options.

Rubber Timing Belts

In many cases, custom made belt solutions from Megadyne start withaRubber Synchronous Belt as a substrate. These belts,which provide the basis for accurate positioning and placement in product handling applications, are stocked in sleeve form and slit to the necessary width to meet the specific needs of your application. Customization for actual product handling includes covers and machined modifications.

Megadyne’s customer support team can assist in making the right decisions for your specific needs.Withover 200 years of collective belt knowledge and experience within our sales and inside sales organization, we have the answers you need.

Flat Belts

Flat Belts are designed for use in high speed applications and are suitable for both light power transmission and conveying.

Flat Belts can be slit and supplied to your exact dimension or can be further fabricated with holes, covers and machined modifications.

Our flat belt substrates include thermoplastic polyurethane, thermoset polyurethane, silicone rubber, and neoprene dipped woven endless. These substrates are available with different support cord types, including woven and knitted polyester, steel, Kevlar®, Cotton and Nylon. The construction of the belt is influenced by the application. For best results on selecting the correct construction, contact our customer support experts to discuss your application.

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